Mitight - management and control of assembly processes
Method of control and management of the assembly process
You can send your requests to podpora@maveplus.cz or call +420 777 888 981
The assembly process is a key point in the production cycle, where individual parts are combined into the final product. In order to ensure the high quality, efficiency and safety of the product, it is necessary to thoroughly manage and control the assembly process. We will design all the components or the entire workplace for you in such a way as to ensure your process management and control requirements, mainly thanks to the MITIGHT system.
Our planning and process management
Installation management begins with thorough planning, which we process for you and propose an optimal solution:
determining the sequence of operations,
selection of tools and equipment,
determination of parameters such as time, force or torque of tightening.
Controlled screwing
One of the main steps in assembly is screwing, which can have a major impact on the overall quality of the product. Today, controlled screwing is performed using modern tightening tools that ensure:
precise setting of the tightening torque,
automatic detection of errors, such as under- or over-drawing,
digital recording of each screwing operation for retrospective control,
communication with the superior system, which immediately reports any deviations.
Our company represents INGERSOLL-RAND, STAHLWILLE tools, with the possibility of control and data collection.
MITIGHT system for assembly control
MITIGHT is an advanced assembly process control system that focuses on optimizing bolting operations and quality assurance. This system uses intelligent tools and automated control to ensure that every screwing operation is performed correctly.
Features of the MITIGHT system include:
Precise setting of the tightening moment and monitoring of all critical parameters.
Dynamic process control – the system automatically evaluates whether each screw has been tightened according to the required specifications.
Error tracking – if a screw is under or overtightened, MITIGHT immediately alerts the operator and blocks further assembly steps until the problem is resolved.
Data recording and traceability – every screwing operation is recorded, including time, worker and tools used, which enables detailed traceability.
Connection with ERP and MES systems – MITIGHT integrates data into superior systems, which enables better planning, predictive maintenance and optimization of processes.
Thus, MITIGHT not only ensures high-quality and safe tightening of screws, but also helps in detecting potential problems before they affect the quality of the products.
Digital instructions and visualization
Digital manuals and visualization of work procedures on screens are increasingly used to efficiently manage assembly. These manuals show workers in real time the exact assembly procedure, the parameters for screwing and the control steps that need to be performed.
The MITIGHT system combines all requirements from the manual for data collection and enables
follow each assembly step by step,
set the correct parameters for screwing and other operations,
react immediately to errors (eg an incorrectly tightened screw) and correct them before the product is finished.
Thanks to this, it is possible not only to minimize errors, but also to shorten the training time of new workers.
Documentation and traceability
The MITIGHT system enables automatic recording of each screwing operation, including the exact time, worker, torque setting and other important parameters. This system ensures full traceability and traceability in the event of a claim or audit.
Summary
Modern control of the assembly process is based on a combination of advanced tools for controlled screwing and intelligent systems such as MITIGHT. These technologies ensure high quality, safety, efficiency and minimize human errors, which is key to competitiveness and long-term success of production.
You can send your requests to podpora@maveplus.cz or call +420 777 888 981
We will be happy to prepare a competent design of assembly workplaces for you, including controlled tools and the MITIGHT digital manual system.
